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Zero inventory is the future of sustainable fashion.

Zero inventory is the future of sustainable fashion. Getting rid of backstock addresses current consumer demands without wasting resources.

No Damn Inventory

If we’re serious about a sustainable future of fashion, we have to start from the beginning of production pipelines. 

What is inventory?

Inventory is the backstock companies keep in order to fill orders and have items on hand in stores. There’s inventory for everything. Cars, coffee cups, bras, toys – you name it. In the fashion world inventory refers to clothes in stores and garments stored away in warehouses to – theoretically – replenish clothes in storefronts as they’re sold or to send to customers that buy clothes online.

Of course inventory wasn’t always the process through which clothes were produced. It was in the mid-late 19th century that clothing shifted from being home or custom-made to being produced for sailors and slaves. Clothes were made in one size and after they were bought people sewed them to fit the individual. These garments were called “ready-to-wear” and by 1880, it was the mainstream method of production. Although that was over 125 years ago, the low paying and challenging conditions of making clothes in mass continues to this day.

The issue of inventory

Because we’re a culture of consumption and convenience, we don’t often challenge or question why a product wouldn’t be sitting around waiting for us to buy it, although in many cases it doesn’t make sense.

Holding back stock of clothing is another way to hold capital. It takes money, resources, and people to make products and the more of these resources you have, the more potential you have to make money. Inventory is a source of potential for financial gains, but that potential is not always realized. Often cars aren’t bought, the overproduction of clothes per season doesn’t realistically meet the demand, or consumer behavior shifts unexpectedly. Having inventory is a projection or an assumption about anticipated consumer behaviors. While this can lead to gains, it often puts a financial strain on companies because they have to pay more upfront for items they aren’t guaranteed to sell. They also have to pay for the space to store the items.

Inventory is an issue of supply and demand. When the over stock of certain items doesn’t fit demands, the retailers often discount garments so that they’ll sell within the season. Consumers wait for these sales, like on black Friday or cyber Monday. While this works in motivating buying, it also increases unnecessary consumption which perpetuates unnecessary production. Do we need sixteen crop tops? Probably not. But even if we want sixteen crop tops, there are likely a couple hundred thousand available in second hand stores or garbage cans already. 

Production costs resources and the financial gains do not outweigh the tax it puts on the planet to make them. By 2030, it’s expected that there will be 148 million tons of fashion waste. In many ways, we can think of inventory as another site of garbage. A pile of unused and never to be used resources gone to waste. 

unspun’s solution(s)

unspun has been about zero inventory as a fundamental pillar in the business from the start. Making custom clothes means nothing is made unless someone is asking for it, which eliminates the need for inventory. Custom clothes are personally fitted and designed by each customer, promoting longer wear time and a higher likelihood that customers will love what they buy. And it’s not just an ecological move to design the brand this way.

Without inventory, unspun is more agile. Money isn’t locked up on a potential sale, it’s used to make things better. unspun doesn’t have to pay for warehouse space or a fleet of sewers to meet a projected, assumed demand. Only as the need increases does the use of resources.

Sustainable fashion has many agendas and ways of making things look optimistic in the short-term. The problems of fashion start at the very beginning of the production pipeline and stem from mass production. The more we make, the more waste there is. It’s that simple. While eco fashion takes their time making incremental changes that benefit them, unspun asks for more radical care for the planet. Not having inventory isn’t mainstream yet, but we want it to be.

How can unspun help?

"Key takeaway: unspun has been developing 3D weaving to localize manufacturing since our founding and can produce and scale to 1M+ units within the next 12 months."

Since 2018, unspun has been building proprietary 3D weaving technology and software to make onshore and nearshore apparel production a reality. Our proven system slashes lead times from weeks to minutes, taking pants from yarn to finished garment in a single, seamless process. This process enables labor production time to reduce from 40 minutes to under 15 minutes. It works because it negates the need for many traditionally time-consuming apparel production steps.

With a 3D weaving powered supply chain you can go from yarn to finished garment, all under one roof. Unlock local, efficient and clean production with Vega.
With a 3D weaving powered supply chain you can go from yarn to finished garment, all under one roof. Unlock local, efficient and clean production with Vega.

Cost is no longer a barrier: we’re scaling through offtake agreements with major partners like Decathlon and Walmart. We’ve already launched a pilot facility in California and are preparing to open full-scale plants in the US and Europe.

Backed by years of policy work—spanning multiple administrations—we’re on the verge of announcing a US manufacturing consortium alongside leading brands. To power this next phase of growth, we recently closed a $32M funding round, and have committed a significant portion of the funding in helping to onboard brands and manufacturers in the new age of automated apparel manufacturing.

Below is our scheduled capacity:

Come see for yourself!

Experience the future of local and automated apparel production with us. We’re hosting exclusive in-person and virtual demonstrations of our 3D weaving technology. Join us!

🇺🇸  San Francisco

Wednesday, April 23, 2025; 5:30-8:30pm
unspun HQ, 6655 Hollis Street, Emeryville, CA

An evening summit hosted by unspun™ and American Circular Textiles. Join us for networking, panel discussions, and hanging out in the world’s first 3D woven powered-microfactory.

RSVP via this registration link.

🇭🇰  Hong Kong

Friday, May 9, 2025, 9:30 - 11:30am
unspun Studio, Shop B2, G/F, 6-10 Shin Hing Street, Central, Hong Kong

An interactive breakfast experience with a live virtual tour of the world's first 3D weaving-powered micro factory and our technology with unspun’s founders

RSVP via this registration link.

🇪🇺  Europe (Coming Soon)

Summer 2025
Secret location

Experience the entire end-to-end process of localized apparel production with 3D weaving in Europe, and be the first to see Vega in action.

Register here to get on the list.

🔗 Can’t make these dates?

Schedule a time to chat or a virtual demo. We’re happy to discuss our pipeline, share machine performance data, or walk you through our upcoming plans.

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